Cardboard model, based on the design created by Volpin
Cardboard model, coverd with foam
Modeling of the foam
Modelling of foam finished
Start Filling
Master preparation
Master preparation
ears drawn on a piece of MDF
ears cut from MDF
MDF ear pack handmade
Ear test on master
Ear test on master
Circuit ears laser engraved on a piece of beech
Master preparation
Master preparation
Master preparation
building frame with APOXIE SCULPT
for the cones of the ears, I used MDF, machined with a drill use that, like a lathe
Ear pack complete test
Ear pack test on master
Bevel the front of the frame above the chin, because they are too rounded and protruding
Silicone mold for the new ear cones resin
Finishing ear cones, with fresh home-made lathe, drill and dremel
New ear cones test
Master preparation
Master preparation
Master preparation
mounting ears
First test on my head
Ear cones are ready for assembly
Master preparation
Cutting run around and above the ears
Master preparation
Master complete
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